Sunday, March 29, 2020

Strip Sander Light

Several years ago, I got a glass-cutting bandsaw from my grandpa. He hadn't used it in several years, and unfortunately the blade broke the very first time we tried it. I tried to convert it to a regular bandsaw, but then I found out that the belt had rotted. It burned through a new belt, so I superglued it back together a few times. Then I tried some alternatives such as a vacuum cleaner gasket. Somewhere along the way, the regular saw blade broke. The glass cutting blade was at least $80 to replace, and the regular one was about $20. So it sat on the shelf for a while because I didn't want to keep spending more money on it. Finally, I decided to use a roll of cloth-backed sandpaper to convert it into a belt sander. I superglued the ends of the fabric together. It has held up quite well, completely wearing the sand off the cloth before the sanding strip breaks.

The next modification was mounting it to the workbench so it wouldn't shift around. I put it next to my drill press, and I was using the light from the drill press above. But this was awkward. So next, I decided to add a separate light to it. I used an led desk lamp from IKEA. They seem to only have a smaller USB version now. Here's an affiliate link to a similar one on Amazon:  https://amzn.to/2UoUmLg
To mount the light I drilled 2 quarter inch holes the right distance apart and made a quarter inch thick wooden spacer with the same hole pattern because the base from the original light was thicker than the sheet metal of the sander's box. Then I screwed the light in with some small machine screws. My dad suggested changing the switch. So then I found a toggle switch with an led. I drilled a half inch hole to mount the switch.
I installed an outlet inside the box of the strip sander so it wouldn't need an extra plug.

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