Thursday, March 20, 2025
Knex and Lego Plant support
All the tinctures and extracts I have made
Here's a comprehensive list of all the flavor extracts I've made (not including syrups)
Spirits I used as the base:
- NGS-neutral grain spirit- made from grain,190+ proof (95+% abv)
- Bourbon- made from mostly corn with other grains, barrel-aged, always made in the USA, 80+ proof, 40+% has own flavor
- Vodka- commonly made from grain and/or potatoes, 80+ proof, neutral flavor
Jar Sizes
8oz, 2oz, 1/8th oz |
Sunday, March 16, 2025
Solar Power Battery Replacement
I used a marine starting battery for my solar power system, but it is pretty much worn out. I had it for about three years, and it was about three years old when I got it.
The old battery has almost 100 milliohms at 4 amps. A new one should have less than 20. To test this, I ran a 40 watt load on an inverter for about one minute and measured the voltage, then turned it off for a minute and measured again. Following Ohm's Law, R=V/I. I took the difference between the two measurements and divided by 4.2.
The capacity has also dropped significantly. It should take over a week to charge (with no usage) once the under-voltage protection activates. However, it only took a few days with heavy usage.
The final straw was not having enough power to charge a phone overnight or open my motorized roller blind after a couple of cloudy days.
I decided to replace it with a used car battery from a junkyard. I found a few places that sold batteries for around $40. Some had no warranty. Other places had extra fees. None of the junkyards were close to where I live or along my travel routes. I decided that it made sense to buy a brand new battery for about twice the price. I chose a type of battery that is designed to be charged and discharged frequently. This one has terminals that are easy to connect to, and it is possible to check the fluid levels. It didn't come with a data sheet, but I was able to look up most of the information online. Making sure that the fluid level is correct will allow the battery to last a long time.
Saturday, March 1, 2025
Looking at Printing under the Microscope
I have a digital microscope which is useful for electronics repair. It can store photos or videos on a microSD card or connect to a computer. Sometimes I use it to look up close at other things besides electronics.
When we got a piece of junk mail that was designed to look handwritten, I was able to use the microscope to see that it was actually printed.
That looked very different from things printed on our color laser printer.
I also looked at different types of printing on a bourbon bottle from my flavor extract project. I could tell that the front label was ink jet printed. The rear label was press printed, and some parts looked metallic. Some printing and laser engraving was done directly on the glass. And there were words and logos molded into the glass. That's a lot of customization that I normally don't notice.
Printing directly on glass |
Tomato sprout stem |
Saturday, January 25, 2025
Welded Steel Grill Cover
Our pellet grill kept getting clogged with wet pellets. We had a plastic fabric-type cover to drape over it, but sometimes forgot to put it on. Then the plastic got old and brittle and the chimney made a hole in it. We bought a new one, but it doesn't fit well. Cleaning out the damp pellets was messy and wasteful.
We thought it would be nice to have an umbrella or gazebo to keep the grill dry and make it possible to use the grill when it is raining. But gazebos are expensive and aren't the perfect size. They are often flimsily made with thin short material to be able to be flat packed. Fabric umbrellas are awkward, flammable, and not squirrel proof. I wanted something more "skookum".
After a lot of thinking, shopping, and planning, we decided that a custom welded patio cover with a metal roof would be perfect because I know to weld.
The patio is 10 feet wide, so we purchased 12 foot pieces of 2 inch square tubing from a metal supply place. The 12 foot pieces barely fit in a rental truck. We bought corrugated metal roof panels from a different metal supplier. We also got plates for the feet, anchor bolts, a couple pieces of angle iron, and screws for the roof.
The square tube components of the roof frame were welded together in the garage, as well as the feet to the legs. Then I welded the legs to to the frame onsite. The exact placement of the legs on the frame changed slightly from the plans based on what position looked the best. After that, I welded extra angle iron to the frame. We used scaffolding and 4x4 blocks to support the structure while I welded it together. The structure was stable, but could be tipped over if we pulled on the back overhang.
To make it even more stable, the feet were bolted to the concrete. We started by marking the location of the holes, drilling into the concrete, and then hammering the bolts in. The 16 holes weren't lined up perfectly with all 16 bolts, so we had to enlarge some of the holes in the foot plates. In hindsight, it probably would have been much easier to bolt the feet plates first and then weld them to the legs. Once the frame was bolted down, all three of us could hang from the back without it tipping or collapsing.After the frame was complete, we painted it with several coats of primer and black paint. Then we screwed on the metal roof panels. It was difficult to line up the screws in the middle, especially on the angle iron. The final step was to add covers over the bolts on the feet.Saturday, January 18, 2025
Automatic Plant Watering System
plants |
closeup of sensor and moss |
The next step of our project was to select a soil moisture sensor. Conductive sensors measure the electrical resistance of the soil. Over time, conductive sensors corrode because the electrodes are in direct contact with the soil. Capacitive sensors use the change in capacitance of the soil due to its water content, and have coated circuit boards. They avoid direct copper contact with the soil and don't use DC currents. We chose a capacitive sensor because it seems more durable for extended use.
sensor |
Another choice we made was the type of irrigation. Drip irrigation applies water directly to the root zone of the plants instead of spraying into the air. Combined with a pump, drip irrigation is good for the precise water delivery needed for our small-scale experiment. A gravity-fed valve system was also considered but was not practical due to space limitations.
One team member created a simulation with a Tinkercad starter circuit design for a soil moisture sensor connected to an Arduino Uno R3. Unfortunately, the “water pump” in the simulation doesn’t actually change the soil moisture level. The sensor readings had to be controlled manually with a slider. Tinkercad isn’t the best tool for this because it doesn’t include soil-specific parameters.
Simulation (from group report) |
Control board with watchdog tripped |
An LED indicates the current moisture relative to the target. It blinks n+1 times after each measurement, where n is the number of steps moister than the target value. This blinking system eliminates the need for a complex LCD requiring constant power, unlike similar experiments which have both a 9 Volt battery for the pump and USB power for the Arduino, display, and sensor. Our total system power is approximately a quarter of a watt when the pump is off, and about two watts when the pump is running.
Our report was: Sensor-Based Automatic Watering System by G. Colello, J. George, A. Smith
[2] H. Ritchie and M. Roser, “Water use and stress,” Our World in Data, 2024. https://ourworldindata.org/water-use-stress
[3] M. Price, “Irrigation Fundamentals – Water Well Journal,” Water Well Journal, Nov. 18, 2019. https://waterwelljournal.com/irrigation-fundamentals-9/
[4] R. Leighton. “The 3 Main Types of Irrigation for Agriculture: the basics.” GrowerExperts. https://www.growerexperts.com/the-3-main-types-of-irrigation-for-agriculture/
[5] “HIRALIY Indoor Drip Irrigation System.” Amazon. https://www.amazon.com/dp/B0D7VYV9JN/
[6] V. Sonwane et al., "Automated Plant Watering System with Soil Moisture Tracker," in 2024 5th International Conference on Image Processing and Capsule Networks (ICIPCN), Dhulikhel, Nepal, 2024, pp. 735-739, doi: 10.1109/ICIPCN63822.2024.00127.
Wednesday, January 15, 2025
Solar Power- Charge Controller Upgrade and Solar Panel Relocation
The USB port of my second charge controller didn't seem to work right. I hadn't noticed when I first got it, but now that I tested it something didn't seem right. It signaled that it could provide 7 Watts, but it couldn't even provide 1 Watt.
I bought another new charge controller, and this time, the USB actually works. Both the USB and 12-Volt parts can be turned off automatically or with a button. I haven't measured the exact numbers. This charge controller also displays the load and generation current.
For the last few years, I've had my solar panel in my window or on the porch roof. When I moved it to the porch roof, I added a thin cable to pass through the edge of the window while still being able to keep the window closed and locked. The porch roof is not the most stable location because I couldn't permanently attach the panel. It also gets some shade from a large tree, and it's hard to get to the panel to clean it. I recently had to redo the pass-through cable and the connection from the wires to the panel after discovering that the battery wasn't charging properly. Because I was already checking the wiring, I decided to move the panel down to ground level.
The location on the ground isn't perfect. The neighbor's house blocks the sun for part of the day. But there's less shade from the large tree. I added a longer cord that goes up to the roof and then connects to the window pass-through cable. I was able to get a maximum of 36 watts which is decent for a 50-watt panel at a sub-optimal angle with a non-MPPT charge controller.
Thursday, January 9, 2025
Ring Light with 3-Way Switch
I found a ring-shaped light in the trash, and decided to add it to my solar power system. It was intended go around a camera for photo and video lighting. I decided to hang it from my ceiling because it turned out to be the perfect size to go around the existing overhead light fixture. I chose to hang it from the existing light fixture to avoid making any holes in the ceiling. I wasn't worried about the weight because the electrical box originally held a ceiling fan. I needed something thin enough to slip behind the light fixture without damaging it, so I used some twine.
After I hung the ring light from the existing mains-powered light fixture, I connected a power cord that crossed the ceiling and then attached to a 3-way switch pair. The ring light is connected to my 12-volt solar power system. With the 3-way switch, I can turn the ring light on from the doorway or from my bed.
This adds to my collection of devices powered by my 12-volt solar power system. I have 4 LED lights, the ring light, sound system, roller blinds, phone charging station, dinner bell, and a plug for other devices like a pencil sharpener. Unfortunately, the marine starter battery that I've been using to store power is now 6 years old. It is still taking a charge, but might not have as many amps available. I've been doing charge/discharge cycles from mains power to see if that will help.